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The OEM’s Guide to Euro 7 – Laser Wear Marking for Brake Discs

Starting November 29, 2026, things get serious: The Euro 7 standard not only introduces stricter emission limits but also targets brake and tire wear. Particularly affected: braking systems – regardless of the drive type. But how can wear be efficiently and compliantly detected? The answer: precise, laser-based wear marking – ready for series production, cost-efficient, and Euro 7-compliant. 

Natalie Eichner
26. Juni 2025 • 5 min

Benefits of Laser marking with Trotec

Future-proof through Euro 7 compliance 

Production-ready technology – ready to use immediately 

High cycle times for maximum efficiency 

Reduced production costs 

Easy integration into existing production lines 

Traceability & quality assurance 

Leverage the technology advantage – get advice now on how to make your production Euro 7-ready 

How can laser wear marks simplify brake disc monitoring for Euro 7 compliance?

The Euro 7 standard requires not only the reduction of fine dust emissions but also their detectability during operation. Workshops and vehicle owners need a simple, visual method to assess the condition of brake discs. This is where wear marking comes in: a precise, laser-based mark on the braking surface that makes the wear level visible – without disassembly or complex measuring technology. 

Also read : Brake disc marking according to EURO 7

Technical implementation: Laser precision for series production

Category Details
Task Wear marking on the braking surface
Goal Visual inspection for standard deviation and wear without disassembly
Technology Trotec 100-watt picosecond laser
Product Features  
Solution status Production-ready, already in OEM use
Process type Cold ablation – minimal to no thermal load
Precision Very high (±5 µm depth, Rz < 10 µm)
Cycle time ~6 seconds for a 3 mm circle at 90 µm depth
Material suitability Ideal for sensitive materials and series production
Geometry Freely definable geometric shapes
Process stability Stable process with clearly defined measurement strategy

Request a customized concept for your production line – precise, efficient, and ready for series production 

Carbon ceramic brake discs with a laser-etched wear marks: A promising path to Euro 7 compliance

Criterion Cast Iron Carbon-Ceramic
Fine dust (PM10) High (7–11 mg/km) Low (0.5–2 mg/km)
Wear amount High Very low
Particle toxicity High (metals) Low (SiC, C)
Euro 7 compliance No Yes (potentially)

Thanks to their high thermal stability (>600 °C) and low abrasion, CCBs produce 80–90% less fine dust than conventional brake discs – a decisive advantage for meeting the new limits. 

Conclusion: Marking technology as an enabler for Euro 7

From November 29, 2026, the Euro 7 standard will fundamentally change automotive manufacturing, extending its reach beyond tailpipe emissions to also rigorously target brake and tire wear. This new regulation necessitates a paradigm shift in how brake system wear is detected and managed, demanding efficient and compliant solutions for all vehicle types. The answer lies in precise, laser-based wear marking, a technology already poised for series production. This innovative approach provides a cost-efficient, Euro 7-compliant method for visually assessing brake disc wear without requiring disassembly or complex measurement tools, marking a critical step towards future-proof vehicle production.  

The combination of precise wear marking and low-emission brake disc materials like carbon-ceramic represents a future-proof solution. Trotec’s laser systems enable easy integration into existing production lines – without extensive R&D or long ramp-up times. 

Start now with a future-proof solution – we support you from planning to series production

Your advantages with Trotec laser solutions

  • Ready-to-use, proven concept already in OEM use 
  • Easy integration into existing production processes 
  • Fast deployment in your series production 
  • No extensive development costs 
  • Global service organization  

For your customers and garages, this means:  

  • Simple visual inspection without removal 
  • Cost savings thanks to reduced effort  
  • Provides clear indication of operating permit  
  • Supports Euro 7 approval  
  • Increased safety thanks to the timely replacement of worn parts 

Talk to our experts – we’ll show you how to achieve maximum impact with minimal effort

Experts in laser solutions for the automotive industry

Trotec Solutions is one of the leading providers of professional laser marking systems for the automotive sector. The Trotec Solutions team and its automotive experts can offer you a laser solution that fits your production processes with the required precision and flexibility. Solutions like the VIN marker with Safetycone have been co-developed, tested, and deployed by renowned automotive manufacturers to meet all Industry 4.0 requirements. Through our global network of subsidiaries and partners, we supply and support production sites worldwide. Internal coordination and communication are handled by our automotive specialists. 

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