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Custom wooden puzzle made with Trotec laser cutter showing image of kids jumping into water

MDF laser cut puzzle

Preparation

Used material:
  • 3MM printed MDF
Laser machine used:
  • Speedy 400 laser engraving machine
  • 120 watts
  • 2" lens
  • Vision camera
  • Aluminium Cutting Grid Table or Honeycomb Cutting Tabletop
Tip: To create the puzzle pieces we used a free online generator. Numerous providers are available on the internet. Any Speedy laser engraver larger than a 300 with Trotec Vision can be used to create this sample
MDF Puzzle Template

ZIP

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Step by step

Trotec laser cutter printing full-color photo tiles on wood using advanced CO₂ laser technology
Step 1

Design

Begin by importing the template and adapting it to your requirements. You cna easily swap our pictures for your own or customer images, then print the design directly onto the MDF with a UV printer. 

With "Create job" move the design to the "Prepare" screen. 

Trotec laser cutter processing custom photo puzzle with high-precision engraving technology
Step 2

Laser cutting

Place the job to the desired position and adapt the settings. Activate the Vision functionality by clicking the Print&Cut symbol. Regmarks will automatically be detected and the effect "Print&Cut" will be added to the parameter. Choose your desired compensation method and send the job to the "Queue" for Laser cutting.

Depending on your laser machine and the laser power available, the laser parameters may differ. It is worth noting that the printing process used can also impact the laser parameters. 

Tip: Apply application tape to reduce the traces of smoke from the print. Leave out the registration marks, so that the camera system can "read" them.

Laser parameters

Effect Cut quality
Process Cut
Layers red
Power (%) 100
Speed (%) 1
Hz 1000
Source CO2
Air Assist Gas 1
Z-offset -
Passes 1
Power Correction 7
Path Planning Standard
Trotec laser cutter processing custom printed puzzle with high-precision CO₂ laser technology
Step 3

Post processing

Take out the finished puzzle, using application tape to hold all the pieces together.

Trotec Speedy 400 CO₂ laser engraving machine with transparent lid on caster wheels

Speedy series
The ideal laser engraver and cutter for personalisation.

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Questions about applications or settings?
We're happy to advise you from A for Air assist to Z for z-offset.

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