Check the internet for free software you can download and use to make the puzzle pieces.
Step by Step
Step 1: Create print and laser design
Download our graphic or create your own design. Tips and tricks on how to create graphics for Digital Print Series can be found here.
Then send the puzzle engrave-and-cut file to the laser.
Print settings
Process mode
Resolution
Cut line
Standard
600 dpi
none
Halftone
Others
Color
Optimized geometries, inner geometries first
Laser engraving digitally printed puzzle
Step 2: Laser process puzzle
We used the quality-optimized TroLase standard parameters from JobControl® for the engraving settings. Due to the complex geometries of the puzzle pieces, we adapted the cutting parameters. (The parameters might vary depending on the machine used and the available laser power.)
Next put the printed sheet of Digital Print Series on the acrylic cutting grid of your Trotec Laser. Engrave and cut the design.
Laser Parameters
Color
Process
Power (%)
Speed (%)
ppi/Hz
Black
Engrave CO2
40
100
600
Red
Cut CO2
32
0.8
5000
Blue
Cut CO2
60
1.62
5000
Passes
Air Assist
Z-Offset
Advanced
1
on
+1.5 mm
High Quality
1
on
-
-
1
on
-
-
Important:
Engrave from bottom to top. This prevents the dust from collecting in the engraved areas. Take a sheet of paper and put it underneath the cut puzzle so that you can remove all elements from the laser at once.
Step 3: Graphic base plate
The base plate is necessary to display the puzzle in a frame. Send the graphic to the laser using the settings below.
Print settings
Process mode
Resolution
Cut line
Standard
1000 dpi
none
Halftone
Others
Color
-
Step 4: Laser process base plate
The step is to put the TroLase ADA on the acrylic cutting grid and cut it out.
After engraving, clean the puzzle using a damp cloth.
Tip:
If you leave the material in the laser with the vacuum activated after you are finished processing, the parts will stay in position during cleaning.
Inspiration
Make a bigger base plate and use the new Trotec signage mounting devices to mount the puzzle on the wall. In this case, you could put double-sided adhesive tape on the printed plate before cutting.
Print general atmospheric pictures (e.g. sunsets, sandy beaches, flowers,...) on stock and engrave them afterward according to your customers' requirements.
