定制激光系统 - 卓泰克激光定制设备

对于工业领域的特殊激光应用,卓泰克激光提供独特的定制设备:定制进料机、传送带及全自动或半自动上下料系统等功能模块,升级标准激光加工工作台。我们会根据您的业务需求不断调整系统功能,实现产品多样化。

在设计定制激光加工系统时,成熟、扎实的激光加工工作台是必备的基础要求,通过添加进料机、分选机等不同模块实现功能拓展。另外,开发全新激光加工系统始终是卓泰克振镜式激光加工技术的核心使命。

查看卓泰克激光定制设备的精选案例,详细了解定制激光设备的开发。

开发定制激光设备

laser system heavy load parts

定制型 SpeedMarker 1300 激光设备 配备适合重型部件激光打标加工的平板进料机构

定制型 SpeedMarker 1300 激光设备 配备适合重型部件激光打标加工的平板进料机构

laser system heavy load parts

Easy loading of heavy parts with a crane

Trotec experts developed the system to meet the need of a particular customer who needed an easy way to load heavy parts onto a Class 2 laser. The custom laser machine includes palette feeding and an automatically closing side partition so that heavy parts can be easily loaded and unloaded on a palette and then transported into the laser workstation. A coordinated identification and a 3-axis-system (x-, y- and z-axis) enable the laser to make precise markings exactly where they are needed. Additionally, lighter parts can be easily loaded and unloaded via front door.

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laser marking extra long parts

基于 SpeedMarker 300 激光打标系统而改造的专用功能结构 适合超长部件的激光打标加工应用

基于 SpeedMarker 300 激光打标系统而改造的专用功能结构 适合超长部件的激光打标加工应用

laser marking extra long parts

Laser marking of pipes and profiles with the SpeedMarker 300

For labeling of long bar stock of extruded aluminum and steel at one end, a Trotec SpeedMarker 300 lettering laser was modified and provided with a support for the parts. The substructure was designed so that the machine corresponds to Laser Class 1 or Laser Class 2 (with laser pointer).
Thus, rails, pipes, and profiles with lengths from 100 to 4000 mm can be laser-marked. Smaller single parts or small batches of other components can be inserted directly into the labeling chamber. The laser marking station can also be used portably, further increasing the flexibility of the laser system. The labeling program is started using a code on a working document, and the variable labeling content is transferred via an ERP database connection to the laser software.

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laser marking parts extra long

定制型 SpeedMarker 700 激光加工系统 适合超长或超大尺寸部件的激光雕刻加工

定制型 SpeedMarker 700 激光加工系统 适合超长或超大尺寸部件的激光雕刻加工

laser marking parts extra long

SpeedMarker 700 with parts support for oversized parts

The SpeedMarker 700 laser workstation can also be adapted for laser marking long parts. Long parts can be inserted into an automated feeder. The parts are then moved into the labeling chamber, marked and moved on a conveyor belt. To ensure laser safety, the supply and discharge openings are closed with a cover.
The advantage of this variation is the positioning in the labeling chamber, since it allows labeling not only at one end of the part, but at any position of the component. Alternatively, the system can be designed so that the feeders on both sides can be alternately loaded to increase throughput.

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laser marking station

超宽工作台

超宽工作台

laser marking station

SpeedMarker laser marking system with extra-wide casing

In some cases, it is necessary to design an even wider casing for the laser system in order to be able to mark broad and heavy parts.
The system in the picture on the left was designed for the marking rifles, which must be labeled in accordance with specific legal requirements regarding traceability and authorisation. In order to enable the insertion as well as the positioning of these long firearms, the casing was widened accordingly and equipped with a displaceable X- and Z-axis.

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laser marking station work table

配置数控交换工作台的 SpeedMarker 1300 激光打标系统

配置数控交换工作台的 SpeedMarker 1300 激光打标系统

laser marking station work table

Loading and laser marking at the same time

Because the cycle times had to be very short, Trotec designed a custom-built laser system with two moving exchange tables that alternate to allow work pieces to be unloaded and loaded and marked at the same time. In addition, the two y-tables can move synchronously when large work pieces need to be laser marked.
The base of this custom-built laser machine is the SpeedMarker 1300. Automation experts adapted the 1300 to include with the exchange tables so that the output could be doubled. With added modules the SpeedMarker quickly and easily became a custom-built laser solution.

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laser system custom built

SpeedMarker 700,配有存储系统、独立单元及适合打标滚珠轴承的分接头

SpeedMarker 700,配有存储系统、独立单元及适合打标滚珠轴承的分接头

laser system custom built

Fully automated laser marking for components

Trotec developed a fully automated laser workstation with table magazine, separating unit and conveyor belt for the marking of ball bearings. With the laser software SpeedMark, the ball bearings can be marked with production data, country of origin, type identification or the name of the producer. All the relevant data can be directly processed from the customers SAP system. This fast and automated safety class laser marking process enables users to achieve short cycle and setup times.
The ball bearings are loaded to the maintenance-free fibre laser with a separating unit and conveyor belt. As the system is fully covered, the parts can be marked at high speed while laser safety class 2 is guaranteed. The marked bearings are then transported to a storage bin with the conveyor belt where they can be collected and unloaded. Even larger parts or different materials can be marked by using the front housing. The multi-functional laser software SpeedMark is easy to use and can be handled by all employees.

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marking laser for dataplates

SpeedMarker 300,配有用于激光打标铭牌的交换抽屉

SpeedMarker 300,配有用于激光打标铭牌的交换抽屉

marking laser for dataplates

Laser solution for efficient type plate labeling

SpeedMarker 300 as desk station with exchange drawer for fast loading and unloading of type plates during laser marking. Different templates for correct loading of different type plates, protection cover for marking of other components.
Individual program surface by advanced scripting: user has individualized user surface Programmed integration of ERP data used to laser mark the type plates with the correct dynamic data such as type code, serial number, but also fluid quantity, pressure, temperature, power, to name a few.

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laser marking station automated

适合打标螺旋钻头的自动激光加工工作台

适合打标螺旋钻头的自动激光加工工作台

laser marking station automated

Fully automated workstation with conveyor belt

Since spiral drills and other precision tools are produced in very large quantities, the marking process has to be very fast too – ideally in just a few seconds. With a custom-tailored laser workstation all the requirements can be met, and the spiral drills can be marked in two seconds. The high-speed laser marking also has many other advantages such as extremely high and stable quality or highest reliability by using maintenance-free fiber lasers. With the SpeedMark software, it is also possible to mark variable data such as production date and serial numbers – in the form of texts or codes.

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laser marking station individual

配置可选护罩的定制型工业激光打标系统

配置可选护罩的定制型工业激光打标系统

laser marking station individual

Laser marking of large or bulky parts

While manyworkpieces (smaller pieces in particular) are marked within the confines of protective laser housings with manual or automatic parts feeds, very large or heavy items have different requirements. They can be made of a number of different materials, such as stainless steel or coated metals, and include castings as well as large plastic components or ceramics.The problem is always determining how to enclose these parts into protective housings and how to best align them for marking with the laser. The effort required to set up marking process in plants with these requirements is considerable. Laser markings are often very expensive to produce with these solutions. A single area of selective shielding over the marking area can be a good alternative to large protective housings with automatic laser positioning. Only the area between the beam exit on the lens and the marking surface is protected by means of a protective dome or lens barrel. A sealing lip prevents possible beam exits from the workpiece surface.
In principle, two different design versions are possible: The workpiece is moved up to the fixed protective dome or the protective dome is made up of a fixed part and a mechanically driven part. In this way, a workpiece can be positioned beneath the protective dome and the movable part is then moved up to the workpiece surface, for example by using a pneumatic actuator. Manually-operated protective domes can also be used at manual workstations and have been implemented with equal success. In both cases, the lens barrel or a viewing tube can be executed to suit the shape of the parts to be marked, so that it becomes possible to use the laser on non-planar surfaces tooIn the event that parts with different shapes are to be machined, it is also possible to design interchangeable attachments. Laser protection class 1 is achieved by adding integrated safety monitoring with 2 redundant safety circuits. This means that the system can then be used in manufacturing areas without the need for additional protective measures.

The advantages of selective shielding

  • A much faster, simpler workflow with increased productivity
  • Minimal effort is required for laser protection resulting in lower material requirements
  • Compact installations for marking large parts
  • Small space requirements
  • Workpieces, particularly large pieces, do not need to be introduced into protective housings and moved up to the laser
  • Simple control
  • Flexible design for field sizes and surface shapes
  • Adaptability thanks to interchangeable attachments
  • Low investment and operating costs
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laser marking system integration

配置超高超大部件上料装置的定制型 SpeedMarker 1300 激光打标加工工作台

配置超高超大部件上料装置的定制型 SpeedMarker 1300 激光打标加工工作台

laser marking system integration

Laser marking high parts

Trotec developed a custom workstation for a unique customer requirement. The customer was a printing company in need of a solution for laser marking rotary die cutters and other tool steel cylinders with heights of up to 600 mm. The solution needed to be able to mark the front-end of the cylinders as well as offer the possibility to engrave smaller pieces.
Before working with Trotec, the customer had been using a micro-percussion marking machine for this application, which did not provide the same versatility or efficiency as laser marking. Trotec's custom solution was built using a SpeedMarker 1300 as starting point. A loading cart was added to provide space for the large cylinders. Using the custom laser workstation, the customer can load cylinders with a length of up to 1200 mm, and push them into the laser with the help of the loading cart. A supporting table makes it possible to adapt to the different sizes of the cylinders. The lift gate to load and unload the machine can be opened manually or programmed to open automatically. When the lift gate is closed, the laser marking station can be used in laser protection class 1.

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