특히 산업 분야의 경우 Trotec은 개별 주문형 기계를 제공합니다. 표준 레이저 워크 스테이션은 완전 또는 반자동 시스템은 물론 피더 또는 컨베이어와 같은 모듈로 업그레이드되었습니다. 우리 시스템은 비즈니스가 다양 할 정도로 다양합니다
맞춤형 시스템을 설계 할 때 검증되고 견고한 레이저 워크 스테이션이 일반적으로 기본을 형성하며 이는 피더 또는 분류기와 같은 다른 모듈을 추가하여 확장됩니다. Trotec의 갈보 레이저 기술을 핵심으로하는 완전히 새로운 시스템을 개발할 수도 있습니다.
아래에서 참조 프로젝트를 선택하십시오. 또는 주문형 기계의 개발에 대해 자세히 알아보십시오.
주문제작 SpeedMarker 1300 무거운 부분을 표시하기위한 팔레트 공급 장치
Easy loading of heavy parts with a crane
Trotec experts developed the system to meet the need of a particular customer who needed an easy way to load heavy parts onto a Class 2 laser. The custom laser machine includes palette feeding and an automatically closing side partition so that heavy parts can be easily loaded and unloaded on a palette and then transported into the laser workstation. A coordinated identification and a 3-axis-system (x-, y- and z-axis) enable the laser to make precise markings exactly where they are needed. Additionally, lighter parts can be easily loaded and unloaded via front door.
레이저 마킹 긴 부품 SpeedMarker 300 및 수정 된 하부 구조
Laser marking of pipes and profiles with the SpeedMarker 300
For labeling of long bar stock of extruded aluminum and steel at one end, a Trotec SpeedMarker 300 lettering laser was modified and provided with a support for the parts. The substructure was designed so that the machine corresponds to Laser Class 1 or Laser Class 2 (with laser pointer).
Thus, rails, pipes, and profiles with lengths from 100 to 4000 mm can be laser-marked. Smaller single parts or small batches of other components can be inserted directly into the labeling chamber. The laser marking station can also be used portably, further increasing the flexibility of the laser system. The labeling program is started using a code on a working document, and the variable labeling content is transferred via an ERP database connection to the laser software.
주문제작 SpeedMarker 700 길거나 큰 부분의 레이저 레터링
SpeedMarker 700 with parts support for oversized parts
The SpeedMarker 700 laser workstation can also be adapted for laser marking long parts. Long parts can be inserted into an automated feeder. The parts are then moved into the labeling chamber, marked and moved on a conveyor belt. To ensure laser safety, the supply and discharge openings are closed with a cover.
The advantage of this variation is the positioning in the labeling chamber, since it allows labeling not only at one end of the part, but at any position of the component. Alternatively, the system can be designed so that the feeders on both sides can be alternately loaded to increase throughput.
엑스트라 와이드 워크 스테이션
SpeedMarker laser marking system with extra-wide casing
In some cases, it is necessary to design an even wider casing for the laser system in order to be able to mark broad and heavy parts.
The system in the picture on the left was designed for the marking rifles, which must be labeled in accordance with specific legal requirements regarding traceability and authorisation. In order to enable the insertion as well as the positioning of these long firearms, the casing was widened accordingly and equipped with a displaceable X- and Z-axis.
숫자로 제어되는 교환 테이블이있는 SpeedMarker 1300
Loading and laser marking at the same time
Because the cycle times had to be very short, Trotec designed a custom-built laser system with two moving exchange tables that alternate to allow work pieces to be unloaded and loaded and marked at the same time. In addition, the two y-tables can move parallel when large work pieces need to be laser marked.
The base of this custom-built laser machine is the SpeedMarker 1300. Automation experts adapted the 1300 to include with the exchange tables so that the output could be doubled. With added modules the SpeedMarker quickly and easily became a custom-built laser solution.
저장 시스템이있는 SpeedMarker 700, 레이저 마킹 볼 베어링 용 분리 장치 및 탭핑 포인트
Fully automated laser marking for components
Trotec developed a fully automated laser workstation with table magazine, separating unit and conveyor belt for the marking of ball bearings. With the laser software SpeedMark, the ball bearings can be marked with production data, country of origin, type identification or the name of the producer. All the relevant data can be directly processed from the customers SAP system. This fast and automated safety class laser marking process enables users to achieve short cycle and setup times.
The ball bearings are loaded to the maintenance-free fibre laser with a separating unit and conveyor belt. As the system is fully covered, the parts can be marked at high speed while laser safety class 2 is guaranteed. The marked bearings are then transported to a storage bin with the conveyor belt where they can be collected and unloaded. Even larger parts or different materials can be marked by using the front housing. The multi-functional laser software SpeedMark is easy to use and can be handled by all employees.
레이저 마킹 타입 플레이트 용 교환 서랍이있는 SpeedMarker 300
Laser solution for efficient type plate labeling
SpeedMarker 300 as desk station with exchange drawer for fast loading and unloading of type plates during laser marking. Different templates for correct loading of different type plates, protection cover for marking of other components.
Individual program surface by advanced scripting: user has individualized user surface Programmed integration of ERP data used to laser mark the type plates with the correct dynamic data such as type code, serial number, but also fluid quantity, pressure, temperature, power, to name a few.
나선형 마킹 용 레이저 워크 스테이션
Fully automated workstation with conveyor belt
Since spiral drills and other precision tools are produced in very large quantities, the marking process has to be very fast too – ideally in just a few seconds. With a custom-tailored laser workstation all the requirements can be met, and the spiral drills can be marked in two seconds. The high-speed laser marking also has many other advantages such as extremely high and stable quality or highest reliability by using maintenance-free fiber lasers. With the SpeedMark software, it is also possible to mark variable data such as production date and serial numbers – in the form of texts or codes.
선택적 차폐 기능이있는 산업용 어플리케이션 용 레이저 마킹 시스템
Laser marking of large or bulky parts
While manyworkpieces (smaller pieces in particular) are marked within the confines of protective laser housings with manual or automatic parts feeds, very large or heavy items have different requirements. They can be made of a number of different materials, such as stainless steel or coated metals, and include castings as well as large plastic components or ceramics.The problem is always determining how to enclose these parts into protective housings and how to best align them for marking with the laser. The effort required to set up marking process in plants with these requirements is considerable. Laser markings are often very expensive to produce with these solutions. A single area of selective shielding over the marking area can be a good alternative to large protective housings with automatic laser positioning. Only the area between the beam exit on the lens and the marking surface is protected by means of a protective dome or lens barrel. A sealing lip prevents possible beam exits from the workpiece surface.
In principle, two different design versions are possible: The workpiece is moved up to the fixed protective dome or the protective dome is made up of a fixed part and a mechanically driven part. In this way, a workpiece can be positioned beneath the protective dome and the movable part is then moved up to the workpiece surface, for example by using a pneumatic actuator. Manually-operated protective domes can also be used at manual workstations and have been implemented with equal success. In both cases, the lens barrel or a viewing tube can be executed to suit the shape of the parts to be marked, so that it becomes possible to use the laser on non-planar surfaces tooIn the event that parts with different shapes are to be machined, it is also possible to design interchangeable attachments. Laser protection class 1 is achieved by adding integrated safety monitoring with 2 redundant safety circuits. This means that the system can then be used in manufacturing areas without the need for additional protective measures.
The advantages of selective shielding
- A much faster, simpler workflow with increased productivity
- Minimal effort is required for laser protection resulting in lower material requirements
- Compact installations for marking large parts
- Small space requirements
- Workpieces, particularly large pieces, do not need to be introduced into protective housings and moved up to the laser
- Simple control
- Flexible design for field sizes and surface shapes
- Adaptability thanks to interchangeable attachments
- Low investment and operating costs
레이저 워크 스테이션 SpeedMarker 1300 (레이저 마킹 용 부품 포함)
Laser marking high parts
Trotec developed a custom workstation for a unique customer requirement. The customer was a printing company in need of a solution for laser marking rotary die cutters and other tool steel cylinders with heights of up to 600 mm. The solution needed to be able to mark the front-end of the cylinders as well as offer the possibility to engrave smaller pieces.
Before working with Trotec, the customer had been using a micro-percussion marking machine for this application, which did not provide the same versatility or efficiency as laser marking. Trotec's custom solution was built using a SpeedMarker 1300 as starting point. A loading cart was added to provide space for the large cylinders. Using the custom laser workstation, the customer can load cylinders with a length of up to 1200 mm, and push them into the laser with the help of the loading cart. A supporting table makes it possible to adapt to the different sizes of the cylinders. The lift gate to load and unload the machine can be opened manually or programmed to open automatically. When the lift gate is closed, the laser marking station can be used in laser protection class 1.