Learn how you can make a neat presentation box for names tags with the help of a Trotec laser and different type of engraving materials. Engraving materials are available at Trotec: www.engraving-supplies.ca
TroLase ADA Signage is well suited for these kind of boxes because it is elastic and the parts fit together well
Please make sure that the foam you are using is suited for laser engraving and cutting (no PVC or other prohibited materials)
Step by Step
Step 1: Import /create design template
First it is necessary to design your box or use our template. For the quick and easy creation of boxes, visit makeabox.io. Our box consists of the outer shell, a lid and a double foam insert. Once the design is done, send the graphic elements for the outer shell and lid to your laser using the following parameters:
Print settings
Process mode
Resolution
Cut line
Cut Job
1000 dpi
none
Halftone
Others
color
enhanced geometries, inner geometries first
Important:
If you are creating your own box in makeabox.io, choose a kerf value of 0.2 mm to automatically compensate the kerf in the graphic design.
Step 2: Laser process box
We made the outer shell and lid out of ADA Signage, you can use the parameters saved in JobControl® to get close to the correct parameters. The recommended parameters can vary depending on the laser machine used and the laser power of your machine. Position the ADA Signage on the acrylic cutting grid of your Trotec laser and cut the pieces out.
Laser Parameters
Color
Process
Power (%)
Speed (%)
ppi/Hz
red
cut CO2
65
0.8
1000
Passes
Air Assist
Z-Offset
Advanced
1
on
-
-
Tip:
We used the standard laser parameters from JobControl® optimized for speed
The material parameters of JobControl® can be downloaded from www.troteclaser.com
Start the engraving from the bottom This reduces the cleaning.
Step 3: Design Foam
We used the Relief mode for the foam to achieve different engraving heights. This enables you to optimally position name tags in different heights in the box. To do so, you just have to define different grayscales in the graphic: The darker the colour, the deeper the engraving. Send the graphics to the laser using the following parameters:
Process mode
Resolution
Cut line
Relief
333 dpi
none
Halftone
Others
color
enhanced geometries, inner geometries first
Important:
Make sure that the foam lies flat. You can maximize the vacuum by covering the engraving table.
Step 4: Laser process foam
Position the foam in the Trotec laser and cover the rest of the working area. Engrave and cut the two pieces of the insert.
Laser Parameters:
Color
Process
Power (%)
Speed (%)
ppi/Hz
black
engrave CO2
70
60
500
red
cut CO2
20
0.1
1000
Passes
Air Assist
Z-Offset
Advanced
1
on
-
High quality
1
on
-5 mm
-
Tip:
Use the honeycomb cutting table to prevent the vacuum table from being "cut"
Step 5: Cleaning & Assembly
Put the single pieces of outer shell and lid together. Insert the foam and equip it with your nametags. Also nametags of multiple layers can be excellently presented in this box. A description of how to make this sample is available on our website - Name Tags "Paolas Cupcakes" The additional bar in the lid holds the presentation box in an oblique position. To transport the box (e.g. when visiting customers), just remove the bar from the lid, put it into the box and close the lid. Impress and amaze your customers with this elegant presentation box.
Inspirations
You can produce the box in advance and finish the foam depending on your customers' order. If you do so, leave the protection foil on the material to prevent scratches.
Refine the lid of the presentation box with individual layouts and corporate logos using, for example, self-adhesive TroLase Lights engraving material.
