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Acrylic money box

This acrylic money box with all-round photo engraving wows not only car fans.
To browse full materials range, please visit www.engraving-supplies.com.au

Preparation

Required material
Machine used
  • Speedy 400 flexx
  • 120 Watt CO2/50 Watt fiber laser with 2.85" flexx lens

For this sample, you should use a laser machine from the Speedy flexx Series.

Important
  • Use the acrylic cutting grid table
  • Leave the protection foil on the material during cutting. It protects the acrylic from scratches. Remove the foil right before marking.

Tip:

  • You can produce neutral cash boxes for stock and individualise them for your customers upon request.
dreamcar-templates.zip

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Step by step

Step 1

Step 1: Import /create design template

Import our design template into your graphic program. We optimised the design so that you can produce two cash boxes out of one quarter sheet of TroGlass without material waste. But you can also visit www.makeabox.io, enter the required dimensions, material thickness, kerf, etc. and download the finished file. If you define the kerf correctly, you can simply put together the parts without glue. (we used a kerf of 0.2 mm)

Print settings

Process mode Resolution Cut line
Standard 500 dpi none
Halftone Others
Black & White enhanced geometries
inner geometries first
Step 2

Step 2: Laser process

For a perfect result we recommend to use the acrylic cutting grid table. It avoids back reflections on the material. Position the acrylic sheet into your laser and cover the rest of the table to maximise the exhaust power. Cut the design out of TroGlass.

Laser Parameters:

Color Process Power (%) Speed (%) ppi/Hz
red Cut CO2 30 0.2 5000
Passes Air Assist Z-Offset Advanced
1 on - -

Info:

  • We used the standard laser parameters from JobControl optimised for quality because we want to mark on the cutting edges as well
  • The material parameters of JobControl can be downloaded from www.troteclaser.com
  • You can produce neutral cash boxes for stock and individualise them for your customers upon request
Step 3

Step 3: Preparation all-round photo marking

Open the template for laser marking. It shows the four pages of the money box. Import the desired image and position it into the center of the page. Please make sure that the image is big enough to cover all four sides of the box. Make 3 duplicates of the image and position them all into the center of the page. Now position each of the images into one of the four power clip containers (with transparent outline - see video). The image appears as one, but has been split into four. Now send all four designs to the laser. Make sure that you use the exact dimensions and the graphic is positioned in the middle.

Print settings:

Process mode Resolution Cut line
Photo 500dpi none
Halftone Others
Stucki Invert

Important:

All black parts of the image are marked and appear white afterwards. This is why the image needs to be inverted.

Step 4

Step 4: Laser marking fiber laser

Position the assembled money box into your laser. Start marking with the right (narrow) side (no. 1), followed by the left (narrow) side (no. 3). Next mark the front (no. 2) and finally the back (no. 4). Please don't forget to focus before marking the front (no. 2). You could mark the pieces from 1-4 one after the other, but then you will have to focus again after each part.

Laser Parameters:

Color Process Power (%) Speed (%) ppi/Hz
black engrave FLP 40 55 75000
Passes Air Assist  Z-Offset Advanced
1 on - High Quality
Step 5

Step 5: Post-processing

Clean the glass holder with some water and dishwashing liquid.

Inspirations

  • On dark acrylic you can achieve particularly good results with the fiber laser source of the Speedy flexx series.
  • If you want to mark four individual images instead of the all-round graphic, you can mark it directly on the material before cutting.
  • Furthermore, you can also UV-print the material. Our JobControl Vision supports you in cutting out the printed sheets with highest precision. Please consider that the cutting edges appear black (resp. in the color of the acrylic used)

Speedy series
The ideal laser engraver and cutter for personalisation.

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Questions about applications or settings?
We're happy to advise you from A for Air assist to Z for z-offset.

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