You can create this puzzle with any machine in the Speedy series.
Tips:
We used a free online software to create the puzzle pieces. You will be able to find many examples on the internet as well.
Step by Step
Step 1: Create The Print & Laser Design
Download the graphic we have provided, or try creating your own! You can find some tips & tricks on creating graphics for Digital Print Series here.
Once you have finished creating your masterpiece, send the file to the laser machine.
Print Settings
Process mode
Resolution
Cut line
Standard
600 dpi
None
Halftone
Others
Colour
Optimised Geometries, Inner Geometries First
Laser engraving digitally printed puzzle
Step 2: The Laser Process
We used the optimised TroLase parameters from JobControl as our engraving settings. The geometries of the puzzle pieces are somewhat complicated, so we adapted the cutting parameters to suit our design. These parameters may vary depending on what machine you are using and its available laser power.
Next, place the printed sheet of Digital Print Series on the acrylic cutting grid. Engrave and cut out the design.
Laser Parameters
Colour
Process
Power (%)
Speed (%)
ppi/Hz
Black
Engrave CO2
40
100
600
Red
Cut CO2
32
0.8
5000
Blue
Cut CO2
60
1.62
5000
Passes
Air Assist
Z-Offset
Advanced
1
on
+1.5 mm
High Quality
1
on
-
-
1
on
-
-
Important:
Always engrave from the bottom and work your way up. This will prevent dust from building up inside the engraved areas. Place a sheet of paper underneath the cut-out puzzle so that you can remove all the elements from the laser at once when you are finished.
Step 3: Graphics Base Plate
It is necessary to have a base plate if you're going to display your puzzle in a frame. Send the graphic to your laser machine using the following settings:
Print Settings
Process Mode
Resolution
Cut line
Standard
1000 dpi
None
Halftone
Others
Colour
-
Step 4: Laser Process (Base Plate)
Simply place the TroLase ADA on the acrylic cutting grid and cut it out.
After you've finished the engraving, give the puzzle a good clean with a damp cloth.
Tip:
We suggest leaving the material inside the laser machine with the vacuum on once you've finished processing. This will ensure all the parts will stay together while you clean them, making your job much less confusing!
Inspiration
Create a larger base plate and make use of the new Trotec signage mounting devices to hand your puzzle on a wall. If you decide to do this, make sure you place double-sided tape on the back of the printed plate before you begin cutting.
You can print a few general aesthetic pictures (like sunsets, sandy beaches, flowers, mandalas) and engrave them according to your customers' requirements. This way, you'll always be prepared.
