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Laser Cutting Films, Plastic Foils, Membrane Keyboards 

Laser allows for accurate cutting of even the smallest radii and for ultra-fast manufacture of simple geometries. An unbeatable advantage: Several layers, such as carrier, adhesive and top foil, can be cut in one step. At the same time, controlled fusion of the layers produces neat, sealed cutting edges. Controlled supply and extraction of air ensure a clean surface for a wide range of different foils. Consequently, no further treatment of the edges or surface cleaning is required.

When cutting with a laser, no pressure is exerted with a die on the foils, the entire process is contactless, the end product therefore perfect. Unlike in processes using die cutters or knives, laser cutting does not result in paint chipping off from the end product.

Laser cutting of foils with Trotec lasers - always an advantage:

Faster than conventional cutting plotters, more accurate than cutting dies, more economical for small series of up to 1,000 pieces

 

  • laser cut membrane keyboard 

    Superior processing of multi-layer foil structures 

    Several layers, such as supporting, adhesive and top foil, can be cut in one process step. The sealed cut guarantees clean cutting edges without any soiling. Depending on the layer structure and the foil strength, up to 10 layers in a composite can be cut.

     
  • camera system for laser cut films 

    Accurate contour cutting with i-cut 

    The i-cut® camera system enables the precise contour cutting of printed materials. Even flexible materials such as banners and flags are cut with great precision. There is no need for elaborate positioning: distortions in the printed design are identified and the cutting path is adjusted dynamically. The combination of the optical registration mark recognition system and a Trotec laser can generate process cost savings of up to 30%.

     
  • laser cutting polycarbonate polyester films 

    No costs for the cutting dies 

    A laser in conjunction with an optical detection system for positioning the workpiece allows for absolutely accurate cutting of printed materials; no cutting dies are required. Especially for small series of up to 1,000 pieces, the laser is much more economical. The costs for the manufacture, maintenance and storage of cutting dies fall away. In addition, it allows for absolutely flexible work, while any changes in the design can be handled promptly.

     
  • laser cut polycarbonate speedometer 

    Fast cut 

    Accurately adjusted axis drives and an innovative control system guarantee an precise and fast laser cut with Trotec systems. Unlike cutting plotters, lasers are not subject to material resistance. Laser cutting is therefore faster. Another plus: There is no need to raise or rotate the laser beam, as in the case of a knife. Trotec laser systems make full use of this advantage in speed and detail, especially when cutting fine geometries.

     
  • laser cut membrane switch 

    Typical materials for laser cutting 

    Which kind of films can I lasercut?
    Typical materials are for example:
    Polycarbonate: Makrolon, Lexan, Durolon and many more

    Polyester: Thermolite, Polarguard and many more

    Polyimid: Mylan, Kapton and many more

     
  • Video laser cutting films and foils 
  • laser cutting machine for foil cutting 

    Typical Trotec Systems for film cutting 

    Trotec laser systems score with perfect cut quality and attention to detail. Depending on the size of the material to be processed,Speedy 300, Speedy 500 or, SP1500 is the right laser system for you. 

     
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